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Kansas Grain Elevator Explosion: Rescue Efforts Suspended

JOHN MILBURN and ROXANA HEGEMAN   10/30/11 11:47 PM ET   AP

ATCHISON, Kan. — Authorities say three young men were killed in a thunderous explosion at a Kansas grain elevator, and recovery efforts for three other people presumed dead are being hampered by the damage.

The explosion occurred Saturday night at a Bartlett Grain Co. elevator in Atchison, about 50 miles northwest of Kansas City. The blast was so powerful that it shook the ground in neighboring Missouri.

Local authorities identified those killed late Sunday as 20-year-old Chad Roberts, 21-year-old Ryan Federinko and 24-year-old John Burke.

The company says one worker and two grain inspectors also are presumed dead. Their names haven't been released.

Crews temporarily suspended their search for the three earlier Sunday because of safety concerns inside the heavily damaged elevator. The search is expected to resume Monday morning.

THIS IS A BREAKING NEWS UPDATE. Check back soon for further information. AP's earlier story is below.

Crews suspended their search Sunday for three people missing after a thunderous explosion at a Kansas grain elevator killed three workers and hospitalized two others with severe burns.

Officials with the company that owns and operates the elevator said in a statement that they know the location of those who are missing and will resume the search at some point. They have brought an engineer to the scene to help develop a plan on how to continue the recovery effort.

The blast, which shook the ground so hard that it was felt into neighboring Missouri, is a harrowing reminder of the dangers workers face inside elevators brimming with highly combustible grain dust at the end of the harvest season.

The explosion Saturday night at the elevator in Atchison, about 50 miles northwest of Kansas City, sent an orange fireball into the night sky, shot off a chunk of the grain distribution building directly above the elevator and blew a large hole in the side of the one of its concrete silos.

Bartlett Grain Co. officials decided to temporarily halt the search for the three missing people – one worker and two grain inspectors_ because it was unsafe to be inside the facility, said Atchison City Manager Trey Cocking. Smoke could still be seen billowing from the top, and officials were fearful the building could fall on top of rescue crews.

"It's a fairly dangerous situation. We don't feel comfortable putting fire crews in," Cocking said.

He said crews had not given up hope that they would find the remaining three alive, although the search was now considered a recovery effort. The victims' names had not been released by Bartlett Grain as of Sunday evening.

One of the missing was Travis Keil, a war veteran who had served as a site inspector for 16 years. His parents, Gary and Ramona Keil, drove from Salina to Atchison, to wait with his three children – ages 8, 12 and 15 – as crews searched.

"We have all our prayers working for him," Gary Keil said. "It's a parent's worst nightmare to go through this."

Rob Nohr, an engineer from Yankton, S.D., hired by Bartlett Grain, was at the scene Sunday night with federal safety investigators assessing the situation and coming up with the next steps of the recovery plan. Grain company officials said Nohr is an expert in helping investigate such accidents.

Bartlett Grain President Bill Fellows said in a statement that workers were loading a train with corn when the explosion occurred, but the cause was not immediately known.

Over the past four decades, there have more than 600 explosions at grain elevators, killing more than 250 people and injuring more than 1,000, according to the Occupational Safety and Health Administration. Just last year, there were grain explosions or fires in several states including In Nebraska, Illinois, Ohio, South Dakota and Louisiana. None were fatal, but several sent workers scrambling and one in Toledo, Ohio in September 2010 forced people to evacuate from a nearby mobile home park.

When grain is handled at elevators, it creates dust that floats around inside the storage facility. The finer the grain dust particles, the greater its volatility. Typically, something – perhaps sparks from equipment or a cigarette – ignites the dust. That sends a pressure wave that detonates the rest of the floating dust in the facility.

Fireballs are a common feature of grain dust explosions, where intense heat from the blast can reach 1,500 to 2,000 degrees.

Dust from corn is among the most dangerous. Most dust explosions happen in late summer and early fall when old, dried grain is being cleaned out of elevators in preparation for the harvest. Freshly harvested corn is less explosive because its wetter.

The Atchison elevator, which is federally licensed to handle up to 1.18 million bushels, is among roughly 850-plus elevators in Kansas. The state is now winding up its fall harvest of corn, sorghum and soybeans.

OSHA has expanded its inspections and efforts to control volatile grain dust in Kansas elevators since an explosion in 1998 at DeBruce Grain, Inc.'s facility in Haysville, which killed seven workers and injured 10 others, said Tom Tunnell, executive director of the Kansas Grain and Feed Association, the industry group representing Kansas grain elevators.

He said the industry as a whole has increased awareness of the dangers since a number of elevator explosions along the Gulf in the 1970s.

"If ever an industry is as well trained, it is ours. We understand dust is an explosive agent and our members work hard to control it," Tunnell said Sunday.

The Atchison facility where the blast occurred has not been cited for any violations in the last 10 years, according to OSHA data, though Bartlett Grain Co. was cited after two people died in separate incidents at two of its other facilities. Neither of those fatalities involved explosions at grain elevators.

In 2007, a Bartlett Grain maintenance employee died in a fall from a work platform at the company's facility in St. Joseph, Mo. In 2004, another employee died while operating a lift that fell backward at a company site in Kansas City, Mo.

"The industry has had a good record – except for a few of this type – considering the billions and billions of bushels of grain handled," Tunnell said.

The two people injured in the explosion were taken to the burn unit at University of Kansas Hospital in Kansas City, Kan., hospital spokesman Dennis McCulloch said. One was listed in critical condition Sunday evening and the other was in serious condition, he said.

Cocking said four other people, including one woman, escaped without injuries. No names were being released pending notification of families.

Paul Moccia, who lives about a half mile from the grain elevator, said the explosion shook his house and lights flickered across his neighborhood for about 30 seconds.

"It was extremely loud. It was kind of like to me a double whomp, – a bomp bomp. It reverberated, and kind of echoed down through the valley. ... kind of like a shock wave," said Moccia, 57. "Everybody came outside. Neighbors were trying to figure out what was going on. It was quite a thump."

_____

Hegeman reported from Wichita, Kan. Associated Press Writer Maria Sudekum Fisher contributed to this report from Kansas City, Mo.

 
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This user has chosen to opt out of the Badges program
04:05 PM on 10/31/2011
My wet down idea was too simple to work. forgot the exothemic reaction.Best Wishes to all involved in this tragedy
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floodberg
Attorney (ret.)
10:55 AM on 10/31/2011
My sincere condolences to everyone involved and their family and friends.   I have a family wheat farm in NoDak and we use the local elevator; it's one of the thing everyone fears.
Ralph Preta
if youre bald everyday is a bad hair day.
10:17 AM on 10/31/2011
sad at the loss of life especially at such an early stage. we never think of the risk to reward factor in the goods and services we use every day. it really does take blood sweat and tears to bring most everything to the table.
08:50 AM on 10/31/2011
Having working in a grain elevator in Atchison several years ago, I can testify that safety is the highest priority. Back in the days when you could smoke a cigarette in a hospital, you could not smoke in a grain elevator. When grain is being transferred, it stirs up dust. Corn, in particular, must have a low moisture content to be stored. Elevators have driers that they use to bring the moisture content down for storage. The explosion could have been from a drier fire but more than likely someone may have been smoking during a cleaning operation. You cannot spray water on the grain while cleaning the been, because wet grain will actually heat up and has been know to catch fire on its own.

My heart goes out to their families
06:21 PM on 10/31/2011
Thank you so much for your comment ...
07:47 AM on 10/31/2011
This is a horrible thing to have happend just horrible,
I dont understand how there couldnt have been better safety for these workers?My deepest Sympathies to all the Kansas Grain Elevator Workers family And Freinds.
May You Rest In Peace
06:23 PM on 10/31/2011
Asit was already mentioned, most likely some idiot lit a cigarette or threw a cigarette butt away. That's all it takes to cause ann explosion.
11:39 AM on 11/02/2011
you might be right
05:59 AM on 10/31/2011
That is so sad. It would seem like there must be a way to make is safer. Over 250 lives lost from people working.That is just wrong. Something must be done to insure the lives of these people. Now the family and friends of these people are going to have to deal with the sudden loss.These safety issues really need to be fixed before this happens again. I don't understand how they are allowed to be in use if they are that dangerous.That is really quite upsetting how this could have happened.
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gearnhart
04:07 AM on 10/31/2011
worked in a steel fabrication plant to help fund my college tuition and i recall that osha would call the plant managers prior to one of their visits. just enough time to stop the steel grinders and welders from operating so that the air quality would pass strict osha standards. so much for osha. maybe they've changed.
03:17 AM on 10/31/2011
My deepest condolences go out to the families and friends of these dear precious souls lost in this Kansas Grain Elevator Explosion.

This is a very sad and tragic day, no doubt, but even a tragedy such as this is a part of life lived in circumstantially rich America.

'IN GOD WE TRUST'.
This user has chosen to opt out of the Badges program
02:03 AM on 10/31/2011
Why cant they spray or wet down the old grain before cleaning-seems a no brainer to me?
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atokageneral
What kinda guru are you anyway?
07:52 AM on 10/31/2011
...or maybe stronger exhaust fans. I'm sure there is a reason it isn't done, I just hope the reason isn't monetary.
01:27 PM on 10/31/2011
A previous post stated that spraying water on it makes it heat up & that has been known to catch fire. The person stated this said that he use to work in a grain elevator so therefore I'm sure he knows what he's talking about.
tccat4
We all have a right to our opinion, like it or not
01:42 AM on 10/31/2011
RIP to the workers and their family's.
11:07 PM on 10/30/2011
My deepest sympathies to the families of the missing and dead employees. This also reminds me of the WV mine explosion that killed many miners, yet weeks later, in Chile, miners trapped in a mine explosion survived, of course with US help. It reminds me of the many GOP politicians who rail against regulating safety standards. Another unfortunate accident, where I believe 11 workers were killed, was the BP oil spill. When will big business learn that removing safety standards from the workers will ultimately cost them far more than performing safety checks and guaranteeing their workers a safe work environment. Jeez, who gives the orders to endanger their employees because it costs too much.
11:02 PM on 10/30/2011
Received a telephone call from our Prayer Chain at the First Baptist Church, they were friends of this family who has been involved in this horrible accident. Are prayers for this family keeps on until we know of all results. Father God protect this family.
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DennisTheMenance
10:21 PM on 10/30/2011
Yes, wouldn't you think? After all these Decades they would have figured out ways to reduce if not eliminate things like this from happening?
Wanna bet it Just Costs Too Much?
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Adam Hose
Dad/Arborist/Trucker
10:04 PM on 10/30/2011
My thoughts and prayers to the victims and their familes. I haven't delivered or picked up at that particular elevator but have passed by it hundreds of times. Very sad.
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patrickbgawne
unscrewing the inscrutable
09:49 PM on 10/30/2011
Yikes. I have seen the aftermath of one of those elevators exploding. Good luck finding all the parts of the missing people.
04:54 PM on 10/31/2011
Didn't your mother tell you that if you can't say something nice, don't say anything? Keep your disgusting comment to yourself.
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patrickbgawne
unscrewing the inscrutable
05:17 PM on 10/31/2011
Well, what exactly was nice about your comment? Didn't anyone ever tell you that it's tacky and rude to randomly criticize comments on the internets? Go take a walk and enjoy your kids.
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patrickbgawne
unscrewing the inscrutable
05:18 PM on 10/31/2011
P.S. Why did you name your kid "5"?